Build Physics-Based Twins of Assets and Entire Processes
A TwinEdge digital twin is not a dashboard. It is a physics-based model of real equipment and process behavior, so teams can simulate changes, predict failures, understand downstream impact, and optimize maintenance before touching the actual system.
How It Works
Three steps from raw sensor data to asset physics, process simulation, and operational action.
Connect
Plug into supported sources via Modbus, OPC UA, MQTT, or file-based exchange. Additional connector requirements are reviewed during deployment planning.
Model
Physics-based asset models calculate real-time efficiency, degradation, capacity, operating envelope deviation, and failure risk from raw sensor data.
Simulate
Compose asset models into process twins and test what-if scenarios before touching the real system. What happens if a pump trips, a setpoint changes, or a storm hits?
Choose Your Industry
Each digital twin is purpose-built for its industry with the right asset models, process physics, schematics, KPIs, and maintenance workflows.
Wastewater Digital Twin
See wet well levels, pump sequencing, force main pressures, and clarifier performance in one live schematic. Simulate what-if scenarios before making operational changes.
Manufacturing Digital Twin
Track every station from raw material feed through final packaging. Identify bottlenecks, predict throughput, and simulate line changes before you make them.
Building Digital Twin
Visualize airflow, chiller performance, zone comfort, and energy consumption in one unified schematic. Optimize setpoints and predict costs before making changes.
Why TwinEdge Digital Twins?
Most "digital twins" are dashboards with a 3D render. TwinEdge twins are physics engines connected to maintenance action.
Asset Physics and Process Physics
TwinEdge models both individual asset behavior and entire process behavior using first-principles engineering models, pump curves, heat transfer equations, hydraulic calculations, and calibrated operating data.
Edge-Powered, Cloud-Visible
Physics models run on the edge for sub-second response. The cloud aggregates cross-site patterns. You get real-time local intelligence and strategic global visibility.
Operations Intelligence-Connected
When the digital twin detects a problem, Operations Intelligence receives the diagnosis, failure mode, recommended action, parts context, and approval path. No copy-paste between systems.
Interactive Schematics
Not static P&IDs. Live animated schematics that show flow, pressure, temperature, and equipment state in real time — with what-if controls built in.
Ready to Build a Physics-Based Twin?
Tell us about your facility and equipment. We will show you what your asset and process twin looks like with your actual data.