Industrial AI That Works
Without The Cloud
Watch predictive maintenance in action. From sensor to insight in milliseconds.
Normal Operation
All pumps running within optimal parameters. System healthy.
INDUSTRIAL ASSETS
Real-time Equipment Monitoring
EDGE PROCESSING
TwinEdge Device - Real-time ML Inference
ML PREDICTIONS
No action required. System operating normally.
CMMS INTEGRATION
No active work orders
Work orders will appear when anomalies are detected
Where Data is Born
Industrial data starts as electrical signals—current, voltage, discrete states. No meaning. No context. Just physics.
┌─────────────┐
│ │
│ PUMP │◄── Temperature Sensor
│ ⚙ │◄── Pressure Sensor
│ │◄── Vibration Monitor
│ │◄── Flow Meter
└──────┬──────┘
│
[MOTOR]
RUN/STOPRaw Electrical Signals
Physical Layer Protocols
The Translation Problem
Raw signals need meaning, units, context, and quality.
Data Transformation Journey
Watch how a raw sensor reading transforms into actionable business data as it travels up the protocol stack:
12.4→12.4 mA12.4 mA→52.5%52.5%→52.5 GPM52.5 GPM→Pump_001.FlowRatePump_001.FlowRate = 52.5 GPM [Quality: Good]Timestamp: 2024-01-15T14:32:18.456ZIntelligence at the Edge
Process locally. Operate offline. Connect when ready.
Key Capabilities
Multi-Protocol Input
4-20mA, Modbus, HART, Serial, Discrete I/O all in one device
Local HMI
Touchscreen for local operation without network access
Physical Alarms
Audible and visual indicators directly on device
OPC UA Server
Semantic data available on segregated network
Offline Operation
Full functionality without cloud connectivity
Cloud Sync
When connected, streams to analytics platform
Data in Motion
Secure by design. OT/IT segregation. Cloud-optional architecture.
Network Segregation
OT and IT networks physically separated. No direct path from internet to industrial equipment.
Cloud Optional
Full edge functionality without internet. Cloud sync is additive, not required.
Zero Trust
Encrypted connections, certificate-based auth, and audit logging at every layer.
Where Data Becomes Decisions
All your data sources. One unified truth.
Analytics Platform
Unified data processing engine
Engineering-Grade Insights
Real performance analysis, not just dashboards. This is the geeky payoff.
PUMP PERFORMANCE ANALYSIS
Real-Time Curve Plotting
Operating points plotted against manufacturer curves in real-time. See exactly where your pump is running.
BEP Tracking
Continuous monitoring of Best Efficiency Point deviation. Know instantly when efficiency drops.
Energy Optimization
Calculate power consumption and identify energy savings opportunities automatically.
From Insight to Action
Close the loop. Alarms, acknowledgments, work orders.
Anomaly Detected
- •Efficiency drop
- •Vibration spike
- •Temperature rise
Alert Raised
- •Dashboard notification
- •SMS/Email alert
- •Physical alarm
Operator Response
- •Acknowledge
- •Snooze + note
- •Escalate
Work Order
- •Auto-generated
- •Asset linked
- •CMMS synced
Pump Efficiency Degradation
“These people actually understand what we deal with every day.”
Built by engineers, for engineers. No generic “digital transformation” marketing speak.